Electro-heating wire & strip made from Nicr Alloy or FeCr Alloy

 

 

   These alloys are suitable for usage of hi-temperature, which have good tensile strength and are rarely softened even under hi-temperature. Still they are not brittle, they are endurable to gas, corrosion and oxidation. There is high dense and coherent oxidation film covering its surface, the film can endure tremendous temperature change, will never be peeled off.

   Besides, comparing with resistance wire made from other material, because of the lighter weight, and larger in resistivity resistors adopting this wire will be very light in weight.

 

Chemical Composition

Type

Chemical Composition (%)

Ni

Cr

Al

C

Si

Mn

Fe

Cr20Ni80

above 77

19~21

 

below 0.15

0.75~1.5

below 2.5

below 1

Cr15Ni60

above 57

15~18

 

below 0.15

0.75~1.5

below 1.5

rest

0Cr25Al5

 

23~26

4~6

below 0.10

below 1.5

below 1.0

rest

0Cr19Al3

 

17~21

2~4

below 0.10

below 1.5

below 1.0

rest

 

 

Physical properties

Type

Resistivity

(mΩ·m)

23

Max work

temperature

Specific gravity

7.15g/cm3

Specific heat

cal/g

Melting point

Tensile strength

kg/mm2

Elongation

%

Cr20Ni80

1.08±0.05

1150

8.41

0.106

1400

65~80

25~35

Cr15Ni60

1.12±0.05

1000

8.25

0.112

1390

65~80

25~35

0Cr25Al5

1.42±0.06

1250

7.20

0.201

1510

65~85

7~18

0Cr19Al3

1.23±0.06

1100

7.35

0.199

1500

65~85

10~20

 

 

Data of useful life

Type

Test Methods

Times

Cr20Ni80

Method I 1200

above   500

Cr15Ni60

Method I 1200

above   300

0Cr25Al5

Method U 1300

above   250

0Cr19Al3

Method U 1300

above   100

 

 

 


Property Sheet for Wire Cr20Ni80

Wire Dia

Sectional area

mm2

Resistance

Ω/m

Length

m/kg

Current(Ampere)Value when a single wire is horizontally hookedup in open air

B.S

mm

200

300

400

500

600

700

800

0

1

2

3

4

8.0

7.0

6.5

6.0

5.5

50.27

38.48

33.18

28.27

23.76

0.0215

0.0281

0.0326

0.0382

0.0455

2.34

3.06

3.54

4.16

4.95

123.3

100.0

90.8

80.5

71.0

167.2

137.0

123.6

109.5

96.8

204.5

167.2

150.8

133.0

117.2

243.0

198.3

178.7

158.0

138.6

277.0

226.8

203.5

179.0

158.0

309.0

251.5

227.2

200.0

176.4

345.2

281.3

354.0

223.5

197.0

 

 

 

 

 

 

 

 

 

 

 

 

4

5

6

7

8

5.0

4.5

4.0

3.5

3.2

19.64

15.90

12.57

9.621

8.042

0.0550

0.0679

0.0859

0.1123

0.1343

5.99

7.40

9.36

12.23

14.62

61.7

53.0

44.5

36.5

32.0

85.3

74.0

61.2

50.3

44.2

101.8

88.1

74.5

61.2

53.9

120.9

103.8

87.6

72.5

63.7

138.5

119.5

99.5

82.0

72.8

153.0

132.0

111.0

91.5

81.0

172.3

148.2

124.3

101.6

90.5

 

 

 

 

 

 

 

 

 

 

 

 

9

10

11

12

13

2.9

2.6

2.3

2.0

1.8

6.605

5.309

4.155

3.142

2.545

0.1635

0.203

0.260

0.344

0.424

17.81

22.2

28.3

37.4

46.2

28.0

24.0

21.0

16.4

14.2

36.5

33.0

26.5

22.5

19.0

46.5

40.0

33.5

27.0

22.8

55.0

47.2

40.0

32.2

28.0

62.8

54.0

45.5

37.0

31.8

70.0

60.6

50.5

41.4

35.5

79.0

67.8

56.5

45.5

39.7

 

 

 

 

 

 

 

 

 

 

 

 

14

15

16·17

18

19

1.6

1.4

1.2

1.0

0.9

2.011

1.539

1.131

0.7854

0.6362

0.537

0.702

0.955

1.375

1.698

58.8

76.5

104.0

149.8

184.8

12.0

10.0

8.0

6.3

5.22

16.0

13.4

10.8

8.2

7.11

16.0

16.3

13.0

10.3

8.68

23.6

19.5

15.5

12.0

10.2

27.0

22.3

17.5

13.2

11.78

27.0

24.8

20.0

14.9

13.16

33.7

27.8

22.3

17.2

14.62

 

 

 

 

 

 

 

 

 

 

 

 

20

21

22

23

0.8

0.7

0.65

0.60

0.55

0.5027

0.3848

0.3318

0.2827

0.2376

2.15

2.31

3.25

3.32

4.55

234

306

355

416

495

4.40

3.65

3.26

2.92

2.59

5.97

4.99

4.47

3.99

3.52

7.29

6.06

5.44

4.88

4.31

8.65

7.15

6.39

5.74

5.07

9.97

8.24

7.35

6.62

5.87

11.19

9.20

8.26

7.40

6.53

12.34

10.21

9.18

8.23

7.30

 

 

 

 

 

 

 

 

 

 

 

 

24

25

26

27

28

0.50

0.45

0.40

0.35

0.32

0.1964

0.1590

0.1257

0.09621

0.08042

5.50

6.79

8.59

11.23

13.43

599

740

936

1222

1462

2.26

1.92

1.63

1.36

1.19

3.07

2.62

2.21

1.83

1.61

3.73

3.22

2.69

2.24

1.96

4.41

3.79

3.20

2.64

2.31

5.10

4.33

3.69

3.07

2.69

5.69

4.90

4.11

3.43

3.02

6.35

5.45

4.58

8.83

3.36

 

 

 

 

 

 

 

 

 

 

 

 

29

30

31

32

33

0.29

0.26

0.23

0.20

0.18

0.06605

0.05309

0.04155

0.03142

0.02545

16.35

20.3

26.0

34.4

42.4

1780

2210

2330

3740

4620

1.02

0.89

0.73

0.60

0.52

1.38

1.19

0.99

0.82

0.71

1.69

1.47

1.24

1.02

0.89

1.99

1.70

1.43

1.18

1.01

2.31

2.00

1.71

1.42

1.22

2.60

2.24

1.89

1.56

1.35

2.83

2.48

2.09

1.72

1.50

 

 

 

 

 

 

 

 

 

 

 

 

34

35

36·37

38

39

0.16

0.14

0.12

0.10

0.09

0.02011

0.01539

0.01131

0.007854

0.006362

53.7

70.2

95.5

137.5

169.3

5850

7650

10400

15970

18480

0.43

0.37

0.29

0.22

0.19

0.60

0.49

0.39

0.31

0.26

0.74

0.61

0.49

5.38

0.32

0.86

0.70

0.57

0.44

0.37

1.03

0.85

0.68

0.53

0.45

1.11

0.92

0.74

0.58

0.49

1.24

1.02

0.82

0.64

0.55

 

 

 

 

 

 

 

 

 

 

 

 

40

41

0.08

0.07

0.005027

0.003848

215.

281.

23400

30600

0.17

0.14

0.22

0.16

0.27

0.21

0.32

0.26

0.38

0.26

0.42

0.35

0.46

0.38

 

 

Resistance increasing ratio changing with temperature

Temperature

20

100

200

300

400

500

600

700

800

900

1000

1100

1200

Resistance increasing ratio %

1.000

1.000

1.025

1.043

1.064

1.080

1.073

1.067

1.070

1.075

1.082

1.090

1.079



Property Sheet for Electro-heating Wire Cr15Ni60

Wire Dia

Sectional area

mm2

Resistance

Ω/m

Length

m/kg

Current(Ampere)Value when a single wire is horizontally hookedup in open air

B.S

mm

200

300

400

500

600

700

800

0

1

2

3

4

8.0

7.0

6.5

6.0

5.5

50.27

38.48

33.18

28.27

23.76

0.0223

0.0291

0.0338

0.0396

0.0471

2.37

3.09

3.59

4.21

5.01

114.3

93.3

83.9

74.4

66.0

157.0

127.0

118.8

101.8

90.0

194.2

157.3

140.3

126.2

112.1

231.0

187.6

168.2

150.0

132.1

256.8

210.5

189.3

168.7

149.4

291.2

237.3

212.6

189.7

163.4

320.5

261.8

235.0

209.5

185.2

 

 

 

 

 

 

 

 

 

 

 

 

4

5

6

7

8

5.0

4.5

4.0

3.5

3.2

19.64

15.90

12.57

9.621

8.042

0.0570

0.0704

0.0819

0.1161

0.1393

6.03

7.49

9.47

12.37

14.80

57.8

49.6

41.8

34.3

30.3

78.3

67.5

57.0

47.2

41.6

97.8

83.7

70.5

58.4

52.0

115.3

99.0

83.9

69.3

61.0

130.2

111.8

94.8

78.9

69.4

146.4

125.4

106.7

87.8

77.0

161.6

132.2

117.5

97.3

85.6

 

 

 

 

 

 

 

 

 

 

 

 

9

10

11

12

13

2.9

2.6

2.3

2.0

1.8

6.605

5.309

4.155

3.142

2.545

0.1696

0.211

0.270

0.356

0.440

18.02

22.4

28.6

37.9

46.8

26.2

22.3

18.8

15.3

13.2

36.0

30.7

25.5

21.0

17.8

44.7

38.1

32.0

26.4

22.5

52.8

44.6

37.5

31.0

26.8

60.0

51.5

43.0

35.2

30.2

67.0

56.8

43.0

39.1

33.8

74.0

63.0

52.8

43.5

37.2

 

 

 

 

 

 

 

 

 

 

 

 

14

15

16·17

18

19

1.6

1.4

1.2

1.0

0.9

2.011

1.539

1.131

0.7854

0.6362

0.557

0.728

0.990

0.1426

0.1760

59.2

77.4

105.2

151.5

187

11.0

9.0

7.5

6.0

4.94

15.0

12.5

10.0

7.9

6.75

19.0

15.4

12.5

10.0

8.44

22.3

18.5

14.8

11.0

9.83

25.5

21.0

17.0

12.9

11.32

23.4

23.6

18.8

14.6

12.57

31.3

26.2

20.8

16.0

13.92

 

 

 

 

 

 

 

 

 

 

 

 

20

21

22

23

0.8

0.7

0.65

0.60

0.55

0.5027

0.3848

0.3318

0.2827

0.2376

2.23

2.91

3.38

3.96

4.71

237

309

360

412

501

4.17

3.45

3.12

2.78

2.45

5.70

4.71

4.24

3.78

3.34

7.14

5.91

5.31

4.73

4.17

8.35

6.91

6.23

5.55

4.89

9.51

7.85

7.03

6.30

5.57

10.68

8.81

7.92

7.07

6.24

11.78

9.77

8.87

7.83

6.91

 

 

 

 

 

 

 

 

 

 

 

 

24

25

26

27

28

0.50

0.45

0.40

0.35

0.32

0.1964

0.1590

0.1257

0.09621

0.08042

5.70

7.04

8.91

11.64

13.93

606

749

948

1237

1480

2.13

1.82

1.55

1.23

1.12

2.91

2.50

2.11

1.75

1.53

3.64

3.11

2.65

2.16

1.84

4.27

3.67

3.10

2.57

2.25

4.79

4.20

3.55

2.95

2.61

5.47

4.60

3.89

3.23

2.84

6.05

5.19

4.20

3.65

3.21

 

 

 

 

 

 

 

 

 

 

 

 

29

30

31

32

33

0.29

0.26

0.23

0.20

0.18

0.06605

0.05309

0.04155

0.03142

0.02545

16.96

21.1

27.0

35.6

44.0

1800

2240

2360

3790

4680

0.95

0.83

0.69

0.56

0.49

1.32

1.13

0.95

0.78

0.67

1.60

1.37

1.15

0.95

0.81

1.97

1.69

1.42

1.18

1.01

2.27

1.95

1.64

1.35

1.16

2.49

2.13

1.80

1.50

1.23

2.76

2.36

2.00

1.64

1.42

 

 

 

 

 

 

 

 

 

 

 

 

34

35

36·37

38

39

0.16

0.14

0.12

0.10

0.09

0.02011

0.01539

0.01131

0.007854

0.006362

55.7

72.3

99.0

142.6

176.0

5920

7740

10520

15150

18700

0.41

0.34

0.28

0.21

0.18

0.57

0.46

0.37

0.28

0.25

0.68

0.56

0.45

0.35

0.29

0.85

0.70

0.56

0.43

0.37

0.98

0.81

0.65

0.50

0.45

1.06

0.87

0.71

0.55

0.47

1.18

0.98

0.79

0.61

0.51

 

 

 

 

 

 

 

 

 

 

 

 

40

41

0.08

0.07

0.005027

0.003848

223.0

291.0

23700

30900

0.16

0.13

0.21

0.16

0.25

0.21

0.31

0.24

0.39

0.30

0.39

0.33

0.44

0.35

 

 

Resistance increasing ratio changing with temperature

Temperature

20

100

200

300

400

500

600

700

800

900

1000

1100

1200

Resistance increasing ratio%

1.000

1.017

1.037

1.060

1.083

1.097

1.100

1.103

1.112

1.120

1.131

1.141

1.153



Property Sheet for FeCr Electro-heating Wire

Wire Dia

mm

Wire Dia

tolerance

mm

Sectional area

mm2

Resistance

Tolerance Per meter    %

0Cr25Al5

0Cr19Al3

Solid resistance m 142Ω.cm

Specific resistance123 m Ω/cm

Resistance

Ω/m

Length

m/kg

Weight

k/m

Resistance

Ω/m

Length

m/kg

Weight

k/m

12.0

11.0

10.0

9.0

8.0

±0.12

±0.11

±0.11

±0.10

±0.09

113.1

95.03

78.54

63.62

50.27

±5.0

±5.0

±5.0

±5.0

±5.0

0.01256

0.01494

0.01808

0.0223

0.0283

1.229

1.462

1.770

2.18

2.76

814

684

565

458

362

0.01088

0.01295

0.01566

0.01934

0.0245

1.203

1.443

1.733

2.14

2.71

831

698

577

468

369

7.0

6.5

6.0

5.5

5.0

±0.08

±0.08

±0.08

±0.08

±0.07

38.48

33.18

28.27

23.76

19.64

±5.0

±5.0

±5.0

±5.0

±5.0

0.0369

0.0428

0.0502

0.0597

0.0723

3.61

4.18

4.90

5.84

7.07

277

239

204

171.1

141.4

0.0320

0.0371

0.0436

0.0518

0.0626

3.53

4.10

4.81

5.73

6.93

283

244

208

174.6

144.4

4.5

4.0

3.5

3.2

2.9

±0.07

±0.06

±0.06

±0.05

±0.05

15.90

12.57

9.621

8.042

6.665

±5.0

±5.0

±5.0

±5.0

±5.0

0.0893

0.1130

0.1476

0.1766

0.215

8.73

11.05

14.43

17.27

21.0

114.5

90.5

69.3

57.9

47.6

0.0773

0.0979

0.1278

0.1529

0.1862

8.55

10.82

14.14

16.92

20.6

116.9

92.4

70.7

59.1

48.5

2.6

2.3

2.0

1.8

1.6

±0.05

±0.05

±0.04

±0.04

±0.035

5.309

4.155

3.142

2.545

2.001

±5.0

±5.0

±5.0

±5.0

±5.0

0.268

0.342

0.452

0.558

0.706

26.2

33.4

44.2

54.6

69.1

38.2

29.9

22.6

18.32

14.48

0.232

0.296

0.391

0.483

0.612

25.6

32.8

43.3

53.4

67.7

39.0

30.5

23.1

18.71

14.78

1.5

1.4

1.3

1.2

1.1

±0.035

±0.035

±0.03

±0.03

±0.03

1.767

1.539

1.327

1.131

0.9503

±5.0

±6.0

±6.0

±6.0

±6.0

0.803

0.923

1.067

1.256

1.494

78.1

90.3

104.7

122.9

146.2

12.72

11.08

9.55

8.14

6.84

0.696

0.799

0.927

1.088

1.295

77.0

88.4

102.6

120.3

143.3

12.99

11.31

9.75

8.31

6.98

1.0

0.9

0.85

0.80

0.75

±0.025

±0.025

±0.025

±0.025

±0.02

0.7854

0.6362

0.5675

0.5027

0.4418

±6.0

±6.0

±6.0

±6.0

±6.0

1.080

2.23

2.51

2.83

3.22

177.0

218

244

276

314

5.65

4.58

4.09

3.62

3.18

1.566

1.934

2.17

2.45

2.78

173.3

214

240

271

308

5.77

4.68

4.17

3.69

3.25

0.70

0.65

0.60

0.55

0.50

±0.02

±0.02

±0.02

±0.015

±0.015

0.3848

0.3318

0.2827

0.2376

0.1964

±6.0

±7.0

±7.0

±7.0

±7.0

3.69

4.28

5.02

5.97

7.23

361

418

490

584

707

2.77

2.39

2.04

1.711

1.414

3.20

3.71

4.36

5.18

6.26

353

410

481

573

693

2.83

2.44

2.08

1.746

1.444

0.45

0.40

0.35

0.32

0.29

±0.015

±0.015

±0.015

±0.015

±0.01

0.1590

0.1257

0.09621

0.08042

0.06605

±7.0

±7.0

±8.0

±8.0

±8.0

8.93

11.30

14.76

17.66

21.5

873

1105

1443

1727

2101

1.145

0.905

0.693

0.579

0.476

7.73

9.79

12.78

15.29

18.62

855

1082

1414

1692

2062

1.169

0.924

0.707

0.591

0.485

0.26

0.23

0.20

0.18

0.16

±0.01

±0.01

±0.009

±0.008

±0.008

0.05309

0.04155

0.03142

0.02545

0.02011

±8.0

±8.0

±8.0

±9.0

±9.0

26.8

34.2

45.2

55.8

70.6

2618

3344

4425

5464

6897

0.382

0.299

0.226

0.183

0.145

23.2

29.6

39.1

48.3

61.2

2564

3279

4329

5348

6757

0.390

0.305

0.231

0.187

0.148

0.15

0.14

0.13

0.12

0.11

±0.008

±0.008

±0.006

±0.006

±0.006

0.01776

0.01536

0.01327

0.01131

0.009503

±9.0

±9.0

±9.0

±9.0

±10.0

80.3

92.3

106.7

125.6

149.4

7874

9009

10470

12290

14620

0.127

0.0117

0.0955

0.0814

0.0684

69.6

79.9

92.7

108.8

129.5

7692

8850

10260

12030

14330

0.130

0.113

0.0975

0.0831

0.0698

0.10

0.09

0.08

0.07

0.06

±0.006

±0.006

±0.006

±0.005

±0.004

0.007854

0.006362

0.005027

0.003848

0.002827

±10.0

±10.0

±11.0

±11.0

±11.0

180.8

223

283

369

502

17700

21830

27620

36100

49020

0.0565

0.0458

0.0362

0.0277

0.0204

156.6

193.4

245

320

436

17330

21370

27060

35340

48080

0.577

0.0468

0.0369

0.0283

0.0208

0.05

±0.004

0.001964

±12.0

723

70720

0.0141

626

69440

0.0144

Remark: Length and weight to be calculated in accordance with specific gravity7.20 & 7.35

 


Resistance Sheet for Electro-heating Strip Cr20Ni80

UnitΩ/m

breadth(mm)

thickness(mm)

40

32

25

20

16

13

10

6.5

5

3.2

2.4

1.9

0.8

0.4

2.9

2.6

2.3

2.0

1.8

1.6

1.4

1.2

1.0

0.9

0.00950
0.01060

0.01197
0.01378

0.01530

0.01722

0.01967

0.0230

0.0276

 

0.01188

0.01325

0.01498

0.01722

0.01915

0.0215

0.0246

0.0287

0.0344

0.0383

0.01519

0.01695

0.01915

0.0220

0.0245

0.0276

0.0315

0.0367

0.0441

0.0489

0.01901

0.0212

0.0239

0.0276

0.0306

0.0344

0.0394

0.0460

0.0551

0.0612

0.0237

0.0265

0.0299

0.0344

0.0383

0.0430

0.0491

0.0574

0.0689

0.0765

0.0293

0.0326

0.0369

0.0424

0.0472
0.0529

0.0605

0.0706

0.0848

0.0942

0.0380

0.0424

0.0480

0.0551

0.0621

0.0689

0.0787

0.0918

0.1102

0.1224

 

0.0680

0.0769

0.0884

0.0982

0.1104

0.1263

0.1473

0.1768

0.1964

 

 

0.0999

0.1149

0.1277

0.1436

0.1641

0.1915

0.230

0.255

 

 

 

 

 

 

 

 

0.359

0.399

 

 

 

 

 

 

 

 

0.478

0.532

 

 

 

0.8

0.7

0.6

0.5

0.45

0.40

0.35

0.32

0.29

0.26

 

0.0430

0.0551

0.0630

0.0735

0.0882

0.0979

 

0.0689

0.0787

0.0918

0.1102

0.1224

 

 

 

 

0.0861

0.0984

0.1148

0.1378

0.1530

0.1722

 

 

0.1060

0.1211

0.1414

0.1695

0.1885

0.212

0.242

0.265

 

0.1378

0.1574

0.1837

0.220

0.245

0.276

0.315

0.344

0.380

0.424

0.221

0.252

0.294

0.353

0.393

0.442

0.505

0.552

0.609

0.680

0.287

0.328

0.383

0.460

0.509

0.574

0.957

0.718

0.792

0.884

0.448

0.512

0.598

0.718

0.798

0.898

1.026

1.121

1.239

1.381

0.598

0.684

0.798

0.957

1.064

1.197

1.367

1.496

1.651

1.840

 

 

 

1.436

1.595

1.794

2.05

2.25

2.48